2.5D Optical Measuring System for Precision Inspection

Introduction

The 2.5D optical measuring system significantly enhances manufacturing inspection efficiency by automating dimensional analysis and reducing dependency on manual measurement tools. Compared with traditional contact-based instruments, it provides faster measurement cycles, improved consistency, and reduced human error. This system is widely used in electronics manufacturing, automotive components, and precision engineering industries where strict quality control and high accuracy standards are required.

Key Features

Optical Excellence:
- High-resolution CCD imaging sensor with global shutter for clear, distortion-free imaging.
- Professional LED surface and contour lighting with adjustable intensity for optimal illumination.
CNC Automation:
- Precision-ground XYZ stages with linear guides and high-precision ball screws for smooth and accurate movement.
Intelligent Software Suite:
- User-friendly interface with real-time image display for easy operation.
- Advanced edge detection algorithms ensure consistent and accurate results.
Robust Construction:
- High-grade granite base and column offer thermal stability and vibration damping for precise measurements.
- Precision linear scales with high resolution for accurate positioning.
- Durable enclosure designed to withstand workshop environments.

Product Information

Length Measurement System	Optical Grating Ruler
Optimal Temperature	20+2°C 1°C/h 1°C/m 2°C/24h
Relative Humidity	40%-70%
Measurement Range	X*Y 300mm x 200mm
Linearity Error	3.0+L/200
Resolution	0.001
Power Supply	220V+10%, 50/60HZ

Non-contact Measurement Section

Serial number	Description	Name		Specifications	Quantity
1	Main Unit	1	Main unit	Instrument Main Unit	1
		2	Calibration block	Glass Calibration Plate	1
		3	Manual/documentation	Software Manual	1
2	Computer System	1	Computer	19” LCD Monitor	1
3	Software System	1	Basic software	VMS Dedicated Software	1
4	Other Components	1	CCD	Color CCD (SONY Chip)	1
		2	Lens	LSN Lens	1
		2	Accessories	Acquisition Card, Video Cable, Data Cable, Power Supply	1

Applications

3C Electronics

PCB pad and trace measurement
Connector pin position and height
Mobile phone frame dimensions
Micro switch contact inspection

Automotive Components

Precision shaft diameters
Gear tooth profiles
Bracket hole positions
Seal groove dimensions

Precision Manufacturing

Stamped part flatness and hole positions
Plastic injection molded parts
Turned parts length and diameter
Mold insert dimensions

Advanced Design with Finite Element Analysis Technology

High-Precision Guide Rails

Featuring roller-type preloaded high-precision guide rails, the optimized cross-guide rail load layout enhances resistance to angular sway, reduces friction, and minimizes wear.

High-Rigidity Machine Base

Constructed with high-quality granite, ensuring superior rigidity for stable machine precision.

Measurement Software

Equipped with a powerful software suite that offers comprehensive measurement functions and online capabilities, providing users with a complete and reliable measurement solution.

Get Started with Your Solutions Today!

Whether you're looking for high-performance CNC machines or reliable manual machines, we offer tailored solutions to meet your specific needs.
Contact us today to discuss your requirements and get expert advice. Let us help you optimize your manufacturing processes!

Our Advantages

Backed by over 25 years of engineering experience, our team offers comprehensive services—from customized mold design and precision machining to full-scale production—supported by a robust quality assurance system and proactive customer service. Certified under ISO9001, ISO14001, and IATF 16949, we continually strive for excellence in quality, innovation, and customer satisfaction.